Tare da abũbuwan amfãni daga low cost, high dace da fadi da aikace-aikace, Laser sarrafa fasaha ne mafi m masana'antu fasahar a cikin zamani zamanin, wakiltar ci gaban Trend na gaba masana'antu masana'antu.
Aiki na dubun dubatar watt fasahar sarrafa Laser kara fadada da kuma inganta aikace-aikace filayen.Tare da balaga a hankali na fasaha, dubun-duba watt Laser an san shi sosai ta kasuwa.Bugu da ƙari, haɓaka masana'antu na ƙasa cikin gaggawa yana buƙatar fasaha mai zurfi don maye gurbin tsarin gargajiya.dubun watt Laser shine haɓakar haɓaka, kuma gaba ta zo!
Bisa kididdigar da aka yi na amfani da masana'antun karafa na kasar Sin, a halin yanzu, manyan masana'antun karafa da ake amfani da su sun hada da gine-gine, injina, motoci da makamashi, sai kuma ginin jiragen ruwa da na'urorin lantarki na gida, galibin wadannan masana'antu suna amfani da faranti mai matsakaici da nauyi.Ana amfani da yankan Plasma, yankan harshen wuta, yankan ruwa, yankan waya da sauransu, wajen sarrafa faranti na gargajiya da matsakaici.Duk da haka, akwai wasu matsaloli, irin su plasma ba zai iya yanke ƙananan ramuka ba, rashin daidaituwa na girman girman girman girman, babban tasiri na thermal, ba zai iya yanke kananan sassa ba, fadi da slotting da kayan sharar gida;yankan harshen wuta na iya yanke ƙarfe carbon ne kawai, ba ƙarfe mara ƙarfe ba, kuma saurin yankan yana jinkirin;yankan ruwa yana gurbata ingancin ruwa;Gudun yankan waya yana jinkirin, kuma abubuwan da ake amfani da su suna da girma;asarar naushi yana da girma, kuma farashin kayan aiki yana da yawa.
Hanyoyin Sarrafa Gargajiya
Kashi na 1: Gear
Masana'antar aikace-aikacen: injin gini, jigilar jirgin ƙasa, kayan aikin sarrafa kansa da dai sauransu.
Dubun-duba watt Laser kayan aiki da musamman abũbuwan amfãni a lokacin farin ciki yankan farantin, da kuma ikon aiwatar da high-madaidaicin sassa shi ma yana da karfi sosai.Don wannan kayan aikin gear guda ɗaya (kamar yadda aka nuna a cikin adadi mai zuwa alal misali), babban zafin jiki da aka haifar yayin yankan plasma zai wuce madaidaicin kusurwar kayan, kuma yanke ƙarshen fuska yana da ƙaƙƙarfan kuma ba santsi ba tare da ƙarancin daidaito, don haka, milling. ana buƙatar na'ura don gama aikin injin kusurwar gear a cikin injin kwana mai kaifi a karo na biyu.Za a iya yanke kusurwa mai kaifi a lokaci guda ta amfani da dubun-dubatar Laser yankan, kuma sashin yana da santsi, wanda zai iya biyan bukatun sararin samaniya, kayan wutar lantarki, kayan aikin man fetur da kera motoci da sauran masana'antu na ainihin buƙatun.
Samfurin: 500mm diamita kaya, 12mm kauri, carbon karfe, R1mm kaifi kwana, 42 kaifi kwana;
| Hanyar sarrafawa | Tsarin gargajiya | 12KW Laser | 20kW Laser |
| Ana buƙatar kayan aiki | 300A kayan yankan plasma, na'urar cirewa, injin milling | Dubun watt kayan aikin laser | Dubun watt kayan aikin laser |
| Adadin ma'aikatan da ake buƙata | 2 mutum | mutum 1 | mutum 1 |
| Matsayin injin da ake buƙata | iri 3 | 1 | 1 |
| Ana buƙatar sarrafawa na sakandare | Nika na biyu, gamawa | Kai tsaye kafa | Kai tsaye kafa |
| Yanke gudun | 3.9m/min 3.9m/min | 5.5m/min 5.5m/min | 8.5m/min 8.5m/min |
| Lokacin sarrafawa | 227 min5s (Yanke plasma: 2min6s + niƙa: 38S + kusurwar niƙa: 2min21s + canja wurin tashar da rarrabawa: 22min) | 1 min30s 1 min30s | 58s ku 58s ku |
| Kudin sarrafawa | 8.47 yuan (na'ura mai lalata filasta + injin milling + 2 hours na aiki, farashin naúrar: 1.03 yuan / m, tsayin kwane-kwane: 8.22 m) | 1.62 yuan (Farashin raka'a: 0.197 yuan / m, tsayin kwane-kwane: 8.22m) | 1.37 yuan (Farashin raka'a: 0.167 yuan / m, tsayin kwane-kwane: 8.22m) |
Case 2: bangon labulen aluminum, kayan ado na taga aluminum
Masana'antar aikace-aikacen: masana'antar bangon gini da labule
Don hadaddun zane-zane, hanyar sarrafa al'ada ba za a iya kammala su a lokaci ɗaya ba, wanda ke buƙatar haɗuwa da kayan aiki da fasaha da yawa, kuma sakamakon sau da yawa ba shi da daɗi.Duk da haka, fasahar laser mai sassauƙa na iya aiwatar da kowane zane tare da kayan aiki ɗaya, kuma saurin da tasirin ya wuce hanyoyin sarrafa al'ada.Ɗaukar siffa na kauri farantin karfe labule bango a matsayin misali (da workpiece a cikin wadannan adadi a matsayin misali), da gargajiya aiki Hanyar aluminum labule bango da taga ado da 10-25mm farantin kauri na bukatar hade da engraving inji da waya yankan. .The engraving inji ba zai iya yin kaifi sasanninta, da kuma kudin na waya yankan ne high, da yadda ya dace ne musamman low, kuma girman yana da iyaka.Idan an yi amfani da aikin sarrafa Laser na dubun watt, ana iya kammala kayan aiki ɗaya lokaci ɗaya, tare da babban saurin gudu, ƙarancin farashi, kyakkyawar gamawa mai kyau, kuma yana iya aiwatar da wasu manyan sikelin hadaddun tsari daban-daban.
Samfurin: kayan ado na taga tare da aluminum gami, lokacin farin ciki 12mm, zane mara tsari
| Yanayin sarrafawa | Tsarin gargajiya | 12KW Laser | 20kW Laser |
| Ana buƙatar kayan aiki | Injin zane + na'urar yankan waya | Dubun watt kayan aikin laser | Dubun watt kayan aikin laser |
| Adadin ma'aikatan da ake buƙata | 2 mutum | mutum 1 | mutum 1 |
| Matsayin injin da ake buƙata | iri 2 | 1 | 1 |
| Ana buƙatar sarrafawa na sakandare | Bukatar magani na biyu (deburring, gurbataccen mai) | Kai tsaye kafa ba tare da nika ba | Kai tsaye kafa ba tare da nika ba |
| Yanke gudun | Injin zane: zurfin 0.3 mm, ƙimar abinci na 1 m / min, yankan waya 2000mm²/h | 2.5m/min | 4.5m/min |
| Lokacin sarrafawa (12mm aluminum gami, aiki lokaci da mita) | Injin sassaƙa: 40min Injin yankan waya: 2h | 24s ku | 13s |
| Kudin sarrafawa (yuan / m) | Injin zane: yuan 40 (farashin raka'a: yuan 60 / awa) Na'urar yankan waya: yuan 20 (farashin raka'a: yuan 10 / awa) | 0.52 yuan | 0.34 yuan |
Case na 3: ta rami diski
Masana'antar aikace-aikacen: man fetur, iskar gas, ƙarfe.
Fasahar sarrafa kayan gargajiya tana buƙatar amfani da mold da cutter don taimakawa wajen sarrafawa, wanda ke iyakance sarrafa wasu zane-zane.Idan bayanan mai hoto ya canza, ana buƙatar sake yin ƙirar.Farashin mold yana da girma, lokacin gyare-gyare yana da tsawo, kuma ba za a iya kafa shi a lokaci ɗaya ba.Duk da haka, da Laser aiki yana da babban sassauci, zai iya aiwatar da sabani graphics, kuma zai iya gyara samfurin zane bisa ga abokin ciniki bukatun a kowane lokaci, da kuma aiki ingancin ne high.Game da yanke ƙananan ramuka (kamar yadda aka nuna a wannan adadi mai zuwa, alal misali), mafi ƙarancin diamita na buɗewar yankan plasma zai iya zama kusan daidai da kaurin farantin, wato, farantin karfe mai kauri 25mm za a iya sarrafa shi da shi kawai. diamita na rami mafi girma ko daidai da 25mm;yayin da mafi ƙarancin diamita da aka sarrafa ta dubun dubatar Laser zai iya kaiwa kashi 20% na kaurin farantin da aka sarrafa, wato farantin karfe mai kauri mai kauri 25mm ana iya sarrafa shi tare da diamita na 5mm, wanda za a iya yanke shi a cikin kauri. karfen farantin karfe mai budewa daban-daban lokaci guda.
Samfurin: 500 mm diamita diski, 25 mm kauri, carbon karfe abu, aiki 4, 6, 8, 10 mm kai tsaye ta cikin ramuka, 50 guda;
| Hanyar sarrafawa | Tsarin gargajiya | 12KW Laser | 20kW Laser |
| Ana buƙatar kayan aiki | 300A na'urar yankan plasma, na'urar cirewa, injin milling, injin hakowa | Dubun watt kayan aikin laser | Dubun watt kayan aikin laser |
| Adadin ma'aikatan da ake buƙata | 3 mutum | mutum 1 | mutum 1 |
| Matsayin injin da ake buƙata | 4 iri (musanya nau'ikan nau'ikan hakowa 4) | 1 | 1 |
| Ana buƙatar sarrafawa na sakandare | Nika na biyu, gamawa | Kai tsaye kafa | Kai tsaye kafa |
| Yanke gudun | 1.9m/min | 1.1m/min | 1.5m/min |
| Lokacin sarrafawa | 56 min6s (Yanke plasma: 4min14s + niƙa: 38S + milling a tsaye: 1min34s + hakowa: 16min40s + canja wurin tasha da rarrabawa: 33min) | 7 min19s | 5 min22s |
| Kudin sarrafawa | 52.23 yuan (Farashin yankan plasma: 1.42 yuan / m, tsayin kwane-kwane na waje: 1.57 m, farashin ramin rami: 1 yuan / yanki, guda 50) | 9.18 yuan (Farashin raka'a: 1.14 yuan / m, tsayin kwane-kwane: 8.05m) | 8.53 yuan (Farashin raka'a: 1.06 yuan / m, tsayin kwane-kwane: 8.05m) |
Haɗuwa da yawa, babban sauri, inganci mai kyau da ƙananan farashi shine yawan aiki.Don masana'antun masana'antu, haɓaka haɓakawa yana nufin babban inganci da ƙarancin farashi bisa babban inganci.
Lokacin aikawa: Maris-05-2021